iQ 4500 plasma cutting system for automated plasma cutting up to 450 A

Contact person
Plasma Cutting Technique

Mrs. Coren BÖTTGER

phone +49 3531 500-226
email

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iQ 4500

The iQ 4500 is Kjellberg Finsterwalde's most powerful plasma cutting system. With a cutting current of up to
450 A, it is designed for automated cutting applications that demand high performance and reliable cutting results.

Its extensive cutting range allows a wide variety of material thicknesses to be processed. The iQ 4500 cuts mild steel up to 120 mm thick and stainless steel up to 130 mm thick, covering a broad spectrum of industrial cutting applications.

Q-Desk provides real-time access to relevant process and system data. This improves transparency during operation and supports targeted monitoring and optimisation of cutting processes.

With TorchGuardian as standard, the iQ-Series offers intelligent torch protection functions for greater process reliability in plasma cutting. The integrated technologies monitor the condition of consumables, display relevant status information and enable efficient consumable utilisation and planned consumable changes.

The Q-Torch Auto Change System provides the basis for automation within the plasma cutting process. Automatic torch changes reduce manual intervention and support continuous production.

Typical applications include demanding automated cutting processes in steel construction, plant engineering and industrial manufacturing.

Technical documentation for the iQ-Series:
Operating manuals, brochures and further information are available in the iQ Help Centre.

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Power source iQ 4500
Cutting current at 100% d.c.1 20 - 450 A
Marking current at 100% d.c.1 5 - 60 A
 

iQ-Gas O2

iQ-Gas

Cutting ranges Mild steel
Recommended
Maximum
Piercing

0.5 - 70 mm
120 mm
70 mm

0.5 - 70 mm
120 mm
70 mm
Cutting ranges Stainless steel
Maximum
Piercing

60 mm
30 mm

130 mm
50 mm
Cutting ranges Aluminium
Maximum
Piercing

60 mm
40 mm

120 mm
60 mm

Dimensions (LxWxH)

1150 x 695 x 1510 mm
Mass 355 kg
Fuse, slow 180 A
Max. Connected load 109 kVA
Protection class IP 21S
Mains voltages 380 - 400 V, 50/60 Hz
415 - 440 V, 50/60 Hz
440 - 480 V, 50/60 Hz

1 Ambient temperature 40 °C

Process Monitoring & Automation

Q-Desk
Real-time process and system data for transparent monitoring and targeted process optimisation.

TorchGuardian
Intelligent functions for monitoring and protecting plasma torches and consumables.
        Condition monitoring supports efficient consumable use and more predictable tool changes.

Q-Torch Auto Change System
Automatic changing of differently equipped torch heads for different cutting tasks – reducing manual intervention and
       supporting continuous production. | more...

Cutting & Cut Quality

Contour Cut
Precise contours and holes in mild steel with a diameter-to-material-thickness ratio of 1:1 | more...

Contour Cut Speed
Contour cutting in mild steel up to 50% faster with comparable cut quality | more...

Silent Cut
Cutting mild steel with a reduced sound pressure level | more...

HiFinox
Plasma cutting of stainless steel and aluminium from 1 to 6 mm with reduced dross | more...

Ar/H2 Mix
Excellent cutting results through active mixing of individual gases for stainless steel and aluminium from 6 mm | more...

Special Cutting Processes & Marking

Q-Hole
Precise holes in mild steel with a diameter-to-material-thickness ratio of 0.75:1 | more...

ProPierce
Technology for piercing thicker materials | more...

Q-Bevel
Consistently high-quality bevel cutting for material thicknesses from 6 to 50 mm | more...

N2 Plasma Cutting
Plasma cutting of stainless steel and aluminium up to 60 mm | more...

Q-Mark/Q-Notch
Excellent quality for marking and notching | more...

 

 

 

 

 

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