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TIG Technology

Mr. Dr. Michael DREHER

phone +49 3531 500-830
email

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InFocus 500

With its compact design and excellent electrode cooling, the high-performance TIG torch InFocus 500 is the unbeatable tool for an extremely stable arc in cases of restricted accessibility. With a diameter of only 20 mm and a torch length down to the hose parcel of 200mm, a welding current of up to 500 A can be achieved. The screwed-in electrodes are optimally cooled due to the patented torch design and, thus, guarantee quick switching, TCP-precise working and excellent arc properties. The torch is mainly used for robot-guided tasks on bottles or other parts with similarly restricted accessibility.

The high-performance tool for your welding production:

  • Absolutely stable, highly concentrated arc
  • Robust torch with closed cooling circuit

Comparison to conventional TIG:

  • Improved aspect ratio (seam depth to seam width)
  • Smaller heat-affected zone, less distortion
  • Increased welding speed
  • Savings potential for helium
  • Quick defined electrode change - no grinding, adjustment

We support you!

  • Technological analysis of your welding task
  • Matching design of special electrodes
  • Welding tests in our laboratory environment or in your production plant
  • Metallographic analyses (macro sections, REM / EDX)
  • Process diagnostics, (high-speed video analyses with synchronic process data recording)
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Max. welding current 500 A
Welding current at 100 % duty cycle 500 A
Shielding gases Ar, He, mixtures, ArH
Ignition High-voltage ignition
Torch cooling Coolant KJELLFROST
Clamping diameter Ø 23 mm
Lead type axial
Lead connectors Current-water or DIX
Lead length 4m, 8m, on request
Weight, without lead 260 g
Weight, with lead
(current-water, 4m)
5.0 kg
Power source FocusTIG 500 easy FocusTIG 550
Welding current 5 - 550 A 5 - 550 A DC
Welding voltage 10.2 - 32 V 10,2 - 32 V
Pulsed operation 0.025 Hz - 15 kHz 0,025 Hz - 15 kHz
Ambient temperature -20 °C to 40 °C -20 °C to 40 °C
Welding current at 25 °C (surroundings)
at 60 % duty cycle
at 80 % duty cycle
at 100 % duty cycle

550 A
520 A
450 A

550 A
520 A
450 A
welding current at 40 °C (surrondings)
at 60 % duty cycle
at 80 % duty cycle
at 100 % duty cycle

550 A
-
420 A

550 A
-
420 A
Open circuit voltage 79 V 79 V
Mains (tolerance) 3 x 400 V + N + PE
(-25 % to +20 %)
3 x 400 V + N + PE
(-25 % to +20 %)
Frequency 50 / 60 Hz 50 / 60 Hz
Fuse (slow) 3 x 32 A 3 x 32 A
Maximum connected power 22.2 kVA 22,2 kVA
Recommended generator output 39.4 kVA 39,4 kVA
cos phi 0.99 0,99
Insulation class H H
Protection class IP 23 IP 23
Dimensions (L x W x H) 780 x 375 x 625 mm 930 x 460 x 950 mm
Weight 86.8 kg 134 kg

 

FocusTIG 550 easy: TIG power source, DIX connectors, cold wire preparation, welding data display, power supply cable 5m, CEE-plug 32A

FocusTIG 550: TIG power source with pallet base, coolant module with peripheral circuit
torch: current-water-connectors
workpiece: DIX connector, cold wire preparation, welding data display, 2x 16A CEE 7/4 socket with ELCB e.g. for cooler, power supply cable 5m, CEE-plug 32A

Cooling unit

  • Cooling unit C3, in differnet versions

Automation:

  • Interfaces for analogue/digital control or BUS according to customer specifications
  • Sensor system for torch guiding and hight control
  • Software for power source parametrisation via USB

Holders and filler material feeder:

  • Torch holders for applications with robots and portals/booms including cold wire feeder
  • Hot wire and oscillating wire feeder

Shielding-gas cover:

Process visualisation:

  • Camera systems of various manufacturers

InFocus WIG-Hochleistungsschweißen
Stahl hochlegiert 1.4301 in 3,0

 

InFocus WIG-Hochleistungsschweißen
Stahl hochlegiert 1.4301 in 6,0

 

InFocus WIG-Hochleistungsschweißen
Stahl hochlegiert 1.4301 in 8,0 mm
Prozessvisualisierung mit Kameraversion Basic

 

InFocus WIG-Hochleistungsschweißen
Stahl hochlegiert 1.4301 in 8,0 mm
Prozessvisualisierung mit Kameraversion Pro-HDR

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