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TIG Technology

Mr. Dr. Michael DREHER

phone +49 3531 500-830
email

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InFocus 1000

The high-performance TIG torch InFocus 1000 sums up the full InFocus performance. With a capacity of up to 1000 A and an absolutely concentrated arc, it demonstrates its unique talent for keyhole welding applications as well as for precision welding with required high arc stability. The screwed-in electrodes are optimally cooled due to the patented torch design and, thus, guarantee quick switching, TCP-precise working and excellent arc properties. With InFocus 1000, single-layer keyhole welding for material thicknesses of up to 10mm can be performed. The torch is also used for very quick welding tasks on thin-walled linear welding machines in continuous operation where the high energy density is essential.

The high-performance tool for your welding production:

  • Absolutely stable, highly concentrated arc
  • Robust torch with closed cooling circuit

Comparison to conventional TIG:

  • Improved aspect ratio (seam depth to seam width)
  • Smaller heat-affected zone, less distortion
  • Increased welding speed
  • Savings potential for helium
  • Quick defined electrode change - no grinding, adjustment

We support you!

  • Technological analysis of your welding task
  • Matching design of special electrodes
  • Welding tests in our laboratory environment or in your production plant
  • Metallographic analyses (macro sections, REM / EDX)
  • Process diagnostics, (high-speed video analyses with synchronic process data recording)
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Max. welding current 1000 A
Welding current at 100 % duty cycle 1000 A
Shielding gases Ar, He, mixtures, ArH
Ignition High-voltage ignition
Torch cooling Coolant KJELLFROST
Clamping diameter Ø 40 mm
Lead type axial or radial
Lead connectors Current-water or DIX
Lead length 4 m, 8 m, on request
Weight, without lead 1.4 kg
Weight, with lead
(current-water, 4m)		 7,0 kg
Power sources FocusTIG 500 easy FocusTIG 550 FocusTIG 1000
easy		 FocusTIG 1000
Welding current 5 - 550 A 5 - 550 A DC 10 - 1000 A DC 10 - 1000 A DC
Welding voltage 10.2 - 32 V 10.2 - 32 V 10.4 - 34V 10.4 - 34 V
Pulsed operation 0.025 Hz - 15 kHz 0.025 Hz - 15 kHz 0.025 Hz - 15 kHz 0.025 Hz - 15 kHz
Ambient temperature -20 °C to 40 °C -20 °C to 40 °C -20 °C bis 40 °C -20 °C to 40 °C
Welding current at 25 °C (surroundings)
at 60 % duty cycle
at 80 % duty cycle
at 100 % duty cycle

550 A
520 A
450 A

550 A
520 A
450 A

-
1000 A
900 A

-
1000 A
900 A
Welding current at 40 °C (surroundings)
at 60 % duty cycle
at 80 % duty cycle
at 100 % duty cycle

550 A
-
420 A

550 A
-
420 A

1000 A
-
750 A

1000 A
-
750 A
Open citcuit voltage 79 V 79 V 79 V 79 V
Mains (tolerance) 3 x 400 V + N + PE
(-25 % to +20 %)		 3 x 400 V + N + PE
(-25 % to +20 %)		 3 x 400 V + N + PE
(-25 % to +20 %)		 3 x 400 V + N + PE
(-25 % to +20 %)
Frequency 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 51 / 60 Hz
Fuse (slow) 3 x 32 A 3 x 32 A 3 x 63 A 3 x 63 A
Maximum connecting power 22.2 kVA 22.2 kVA 42.9 kVA 42,9 kVA
Recommended generator output 39.4 kVA 39.4 kVA 58 kVA 58 kVA
Power factor cos phi 0.99 0.99 0.99 0.99
Insulation class H H H H
Protection class IP 23 IP 23 IP 23 IP 23
Dimensions (L x W x H) 780 x 375 x 625 mm 930 x 460 x 950 mm 930 x 456 x 1257 mm 930 x 456 x 1485 mm
Weight 86.8 kg 134 kg 179 kg 213 kg

FocusTIG 550 easy: TIG power source, DIX connectors, cold wire preparation, welding data display, power supply cable 5m, CEE-plug 32A

FocusTIG 550: TIG power source with pallet base, coolant module with peripheral circuit, torch: current-water-connectors, workpiece: DIX connector, cold wire preparation, welding data display, 2x 16A CEE 7/4 socket with ELCB e.g. for cooler, power supply cable 5m, CEE-plug 32A

FocusTIG 1000 easy: TIG power source with palett base, screwed current connectors, cold wire preparation, welding data display, power supply cable 5m, CEE-plug 63A

FocusTIG 1000: TIG power source with pallet base, coolant module with peripheral circuit, torch: current-water-connectors, workpiece: screwed current connectors, cold wire preparation, welding data display, 2x 16A CEE 7/4 socket with ELCB e.g. for cooler, power supply cable 5m, CEE-plug 63A

Cooling unit:

  • Cooling unit C3, in differnet versions

Automation:

  • Interfaces for analogue/digital control or BUS according to customer specifications
  • Sensor system for torch guiding and hight control
  • Software for power source parametrisation via USB

Holders and filler material feeder:

  • Torch holders for applications with robots and portals/booms including cold wire feeder
  • Hot wire and oscillating wire feeder

Shielding-gas cover:

Process visualisation:

  • Camera systems of various manufacturers

InFocus WIG-Hochleistungsschweißen
Stahl hochlegiert 1.4301 in 3,0

 

InFocus WIG-Hochleistungsschweißen
Stahl hochlegiert 1.4301 in 6,0

 

InFocus WIG-Hochleistungsschweißen
Stahl hochlegiert 1.4301 in 8,0 mm
Prozessvisualisierung mit Kameraversion Basic

 

InFocus WIG-Hochleistungsschweißen
Stahl hochlegiert 1.4301 in 8,0 mm
Prozessvisualisierung mit Kameraversion Pro-HDR

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